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SCGN-Solid PCBN Inserts
Introduction

SCGN Series CBN Inserts

Processed Material: Hardened Steel, high strength cast iron,Powder Metallurgy,Gray Cast Iron

Processing Methods: Finishing, semi-finishing and roughing.

Application: Brake disc, compressor flange, brake drum, gears, valve, bearing, roller, grinding roller, engine cylinder head, cylinder sleeve, cylinder block, etc.



SCGN series solid CBN inserts have a 7 °cutting edge rake angle, which reduces the friction between the flank face and the machining surface, and cooperates with the rake angle to adjust the sharpness and firmness of the cutting part of the tool, enhance the edge strength and improve the cutting of the inserts performance.

Features

SCGN0904 and SCGN1204 CBN inserts show better machining results in the machining of automotive brake discs. They can be roughing and finishing the end faces, outer circles and inner holes of brake discs. Cutting depth ap = 0.2mm, linear speed Vc = 1000m / min, feed amount f = 0.1mm / r.

1. Cubic boron nitride inserts has the advantages of high hardness, good abrasion resistance and high heat resistance. Selecting the appropriate cutting amount can achieve the purpose of improving production efficiency and ensuring processing quality.

2. For continuous cutting, the appropriate cutting amount is usually determined according to the wear resistance of the cubic boron nitride tool.

3. Cubic boron nitride cutters have superior high temperature performance and are best suited for high speed cutting. The effect of cutting speed on tool durability is less than when cutting with carbide tools.


 Characteristic

 Advantages

 1.Widely application

  •  Can meet finishing, semi-finishing and roughing.

 2.High fracture toughnes

  •  Continuous cutting, general cutting, and interrupted cuttin

 3.High bending strength

  •  Large cutting depth(<1/3 length of insert)

 4.High temperature resistanc

  •  Can withstand high temperature of 1400 degree

 5.More cutting edges

  •  Unlimited regrind, high blade utilization

Application

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Parameters

Solid PCBN Insert ISO Models

Picture

Model

L

i.C

S

Grade

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SCGN0904□□

9.525

9.52

4.76

BTS6000   BTS6000A   BTS2800   BTS7800  BTS2900

SCGN1204□□

12.7

12.7

4.76

Remark

L:Cutting Edge Length(mm)                   i.C:Inscribed Circle(mm)                  S:Thickness(mm)               □□:Nose Radius

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FAQ

1. Q: Why customers choose us?

    A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.

 

2. Q: How long is your delivery time?

    A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.

 

3. Q: What is your terms of payment?

    A: 30% T/T in advance ,balance before shipment. Or 100% T/T in advance.

 

4. QWhat is the payment method?

    A: T/T, Paypal, Trade Assurance, Credit card

 

5. QDo you accept trial order?

    AYes we do. You can order with small amount to test.

 

6. Q: Can we get a discount if our ordered quantity is big enough?

    A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.


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